Manufacturers, Exporters, Suppliers of Flocculant in Bhutan

Flocculant for sugar juice clarification and ETP sludge settling in Bhutan

Flocculant for Sugar Mills in Bhutan

Innovacorp India Pvt Ltd is a manufacturer, exporter, and supplier of flocculant for sugar mills in Bhutan. Our range covers anionic, cationic and non-ionic polyacrylamide (PAM) flocculants used in juice clarification, mud settling and effluent treatment. Anyone who has worked a clarifier knows the pattern: settleable solids vary with cane variety, soil and rainfall, and a polymer that works in one week's crush does not always work in the next. The right approach is a jar test on the actual juice — not a fixed dosage carried over from another mill.

Why Flocculant Matters in Sugar Processing

Raw juice carries soil, bagacillo and colloidal proteins that do not settle on their own in a reasonable time. Flocculants bridge these particles into larger, denser flocs, which settle faster in the clarifier. Faster settling means shorter retention time, less thermal exposure of the juice, and clearer clarified juice going to the evaporators. Clearer juice means less fouling on evaporator tubes, and less sucrose lost in the filter cake. The same chemistry is used in effluent treatment to thicken sludge and improve dewatering — the difference is the charge type and the dose.

Where It Is Used

  • Cane juice clarification: Dosed ahead of the clarifier to improve floc formation and settling rate in Bhutan's cane sugar mills.
  • Mud filtration: Helps compact mud and reduce sucrose loss in rotary vacuum filters (RVF).
  • Syrup and melt clarification: Polishing stages where fine turbidity affects downstream colour.
  • Effluent treatment (ETP): Sludge thickening and dewatering in sugar mill and distillery effluent plants.
  • Boiler feed and process water: Where clarification of surface water is part of the plant's water treatment.

Types We Manufacture, Export & Supply in Bhutan

  • Anionic flocculant (APAM): Used in cane juice clarification, where the polymer bridges suspended solids into larger flocs. Anionic grades are typically chosen for mineral-rich solids and where charge neutralisation is not the primary mechanism.
  • Cationic flocculant (CPAM): Used where the solids carry a negative charge — typically organic sludge in effluent treatment, where charge neutralisation and bridging work together.
  • Non-ionic flocculant: Used in specific filtration and vacuum filter applications where charge type is less important than molecular weight and bridging.
  • Blended and custom grades: Available on request, with dosage confirmed through jar testing on your juice or effluent.

Specification Table

Property Typical Range
AppearanceWhite to off-white granular powder
TypeAnionic, cationic or non-ionic (grade dependent)
Molecular weight5 – 20 million Daltons (grade dependent)
Charge density10% – 50% mole (grade dependent)
Moisture content≤ 10%
pH (0.1% solution)5.0 – 8.0
SolubilityDispersible in water; requires slow addition and gentle agitation
Shelf life24 months in unopened original packing
StorageCool, dry area; protect from moisture

Final specification is confirmed against the product datasheet and after a jar test on your process stream.

Application and Dosage

Dosage depends on the stream (juice, syrup, ETP), solids load, pH and the type of polymer. Indicative starting ranges:

  • Cane juice clarification (APAM): 1 – 5 ppm on juice, dosed as a 0.1% solution ahead of the clarifier.
  • Mud filtration (APAM or CPAM): 2 – 8 ppm on mud, adjusted to mud solids and filter type.
  • Syrup and melt polishing: 0.5 – 2 ppm on syrup, dosed as a dilute solution.
  • ETP sludge dewatering (CPAM): 5 – 20 ppm on dry solids, adjusted to sludge characteristics and dewatering equipment.
  • Boiler feed and process water clarification: 0.5 – 3 ppm, confirmed by jar test.

Feed points and dosing method (continuous or batch) are discussed with your process engineers. Final dosage is confirmed after a jar test on your process stream.

Packing

  • 25 kg HDPE-lined bags
  • 25 kg HDPE drums
  • 500 kg / 1,000 kg jumbo bags for sugar mills

Key Benefits

  • Helps improve floc formation and settling rate in cane juice clarifiers.
  • Supports reduced sucrose loss by compacting mud and reducing juice trapped in filter cake.
  • Clearer clarified juice helps reduce evaporator fouling and supports heat transfer.
  • Available in anionic, cationic and non-ionic grades to match different process streams.
  • Dosage is confirmed through jar testing, so the program fits the actual juice or effluent.

Technical Support

Flocculant programs work only when they match the process stream. We work with your process engineers on polymer selection (anionic vs cationic vs non-ionic), jar testing, dosage calculation, and program reviews across the campaign. Final specification, dosage and packaging are confirmed after a jar test on your process stream.

Innovacorp India Pvt Ltd
2B / BW Shalimar Bagh, Opp. BQ Market, Near DLF Mall
New Delhi - 110088, India
Phone: +91-9312871070

Frequently Asked Questions

Q1. Which flocculant is used for juice clarification in Bhutan's sugar mills?
Sugar mills in Bhutan typically use anionic polyacrylamide flocculant for juice clarification, where the polymer bridges suspended solids into larger flocs that settle faster in the clarifier. Innovacorp manufactures, exports and supplies anionic and cationic flocculants for sugar mills in Bhutan.

Q2. How does flocculant help with mud settling in a clarifier?
Flocculant binds fine suspended solids into larger, denser flocs. These flocs settle faster than individual particles, which reduces the clarifier retention time and helps compact the mud. The right dose is confirmed through jar testing on the actual juice.

Q3. Can the same flocculant be used for ETP sludge dewatering?
Not always. Juice clarification typically uses anionic flocculant, while ETP sludge dewatering typically uses cationic flocculant because the organic solids carry a negative charge. The grade should be selected based on the stream and confirmed through a jar test.

Q4. Do you supply flocculant in bulk across Bhutan?
Yes. We supply in bulk to sugar mills and effluent treatment plants across Bhutan. Packing options and dosing recommendations are discussed with your process engineers based on the stream, solids load and settling target.

Get a Quote for Your Bhutan Sugar Mill

Send us your process stream, solids load, and the results of a recent jar test (or a sample we can test), and our technical team will propose a flocculant program that fits your mill. Call +91-9312871070 to speak with our team and request a sample, datasheet or a quote.

Our Products

WhatsApp Chat with Us