Manufacturers, Exporters, Suppliers of Sludge Conditioner in India

“Efficient Settling. Cleaner Juice. Higher Sugar Recovery.”

Innovacorp India manufactures advanced Sludge Conditioners designed to solve the most complex clarification challenges in sugar manufacturing. During the juice extraction process, non-sugar impurities and colloidal matter form a viscous, high-volume sludge that can trap significant amounts of sucrose. Our specialized conditioners are engineered to modify the physical properties of this mud, accelerating sedimentation and ensuring maximum juice expression for improved distillery and sugar mill profitability.

Technical Overview: Advanced Flocculation & Dewatering

Our Sludge Conditioners utilize high-molecular-weight polymeric technology to act as Dewatering Aids. By neutralizing the surface charge of organic impurities, they facilitate the formation of large, dense flocs. This not only increases the mud settling rate but also reduces the specific resistance of the sludge to filtration, allowing for a drier filter cake and higher filtrate purity.

Mode of Action: How It Optimizes Processing

• Aggressive Floc Formation: Binds microscopic impurities, fine bagacillo, and soil particles into robust, heavy aggregates that settle instantly.
• Viscosity Modification: Breaks the sticky nature of "high-brix" sludge, reducing the drag force and allowing faster movement through clarifiers.
• Enhanced Juice Release: Chemically conditions the sludge to release entrapped sucrose-rich juice, minimizing pol-in-filter-cake losses.
• Synergistic Performance: Designed to work in perfect harmony with lime, phosphoric acid, and primary polyelectrolytes to achieve brilliant juice clarity.

Strategic Applications in the Sugar Industry

• Primary Juice Clarification: Speeding up the removal of field soil and organic non-sugars.
• Vacuum Filter Stations: Improving the porosity of the mud for better wash-water penetration and lower sugar loss.
• Evaporator Supply: Reducing the carry-over of suspended solids that cause evaporator tube fouling.
• Molasses Handling: Optimizing the removal of fine precipitates to improve the quality of final molasses.

Key Benefits for Mill Operations

• Maximized Sugar Recovery: Lowering the sugar content in discarded mud translates directly into higher Boiling House Recovery (BHR).
• Increased Throughput: Faster settling times allow mills to crush at higher capacities without overloading the clarification section.
• Reduced Chemical Loading: High-activity formulations allow for lower overall consumption of bulky inorganic chemicals.
• Operational Cost Savings: Drier mud cakes result in lower handling costs and improved efficiency in waste management.

Why Choose Innovacorp Sludge Conditioners?

Manufactured at our GIDC Dahej facility, Innovacorp’s Sludge Conditioners are formulated to handle varying cane qualities and soil conditions. We provide comprehensive settling rate audits and technical support to optimize your dosing points, ensuring your mill achieves the perfect balance of juice clarity and mud compaction.

Conclusion:
Innovacorp Sludge Conditioners are a vital component of modern, high-yield sugar processing. By transforming difficult-to-handle sludge into manageable, fast-settling flocs, we help mills achieve superior operational efficiency and consistent product quality. Enhance your clarification performance with Innovacorp’s expert sludge conditioning technology.