Manufacturers, Exporters, Suppliers of Viscosity Reducer in India

“Reduce Viscosity. Improve Flow. Maximize Recovery.”

Innovacorp India offers high-performance Viscosity Reducers specifically formulated to tackle the challenges of high-brix massecuite in the sugar boiling house. Excessive viscosity during the crystallization stage inhibits heat transfer and slows down pan cycles, leading to higher sucrose losses. Our specialized surfactants reduce the interfacial tension between sugar crystals and the mother liquor, ensuring superior fluidity and a significant boost in Boiling House Recovery (BHR).

Technical Overview: Mastering Rheological Efficiency

Our Viscosity Reducers are rheology modifiers that improve the circulation of massecuite in vacuum pans. By reducing the surface tension of the syrup, they facilitate faster evaporation and uniform crystal growth. This chemical intervention is critical for managing "C" massecuites and heavy syrups, where natural viscosity often leads to poor exhaustion of final molasses.

Core Functions & Mode of Action

• Reduced Surface Tension: Breaks the molecular attraction in thick syrups, allowing for rapid pan circulation.
• Enhanced Crystal Growth: Improves the mobility of sucrose molecules, reducing the formation of conglomerates and false grains.
• Optimized Centrifugation: Lowers the viscosity of the mother liquor, enabling faster and cleaner separation of sugar crystals from molasses.
• Molasses Exhaustion: Achieves a lower purity in final molasses by ensuring maximum sucrose is recovered during the boiling and cooling phases.

Applications in Modern Sugar Processing

• Low-Grade (C) Pan Boiling: Reducing the strike time and improving the workability of heavy massecuite.
• Syrup Concentration: Maintaining flow efficiency in Multiple Effect Evaporators (MEE).
• Crystallizers & Storage: Preventing the "seizing" of massecuite in pipelines and cooling tanks.
• Magma & Syrup Mingling: Ensuring uniform mixing for high-quality input in the boiling process.

Key Operational Benefits

• Higher Recovery: Directly minimizes the sugar content in discarded molasses, improving the mill's yield.
• Energy Efficiency: Faster pan cycles result in lower steam consumption and reduced power load on centrifugal drives.
• Superior Sugar Quality: Enhances the luster and brilliance of the final sugar crystals by ensuring uniform wash-water penetration.
• Reduced Process Downtime: Prevents equipment choking and minimizes the need for frequent boiling out of vacuum pans.

Why Choose Innovacorp Viscosity Reducers?

Manufactured at our GIDC Dahej unit, Innovacorp’s Viscosity Reducers are food-grade certified and effective at very low concentrations. We provide customized dosing solutions based on your mill's Brix and Purity profiles. Our technical experts assist in Pan Audits to ensure that you achieve the perfect balance of steam economy and crystal quality.

Conclusion:
Innovacorp Viscosity Reducers are essential for sugar mills aiming for peak efficiency and superior product standards. By optimizing the fluidity of massecuite, we help you unlock higher yields and smoother plant operations. Experience the power of advanced surfactant technology with Innovacorp India.