“Scale-Free Pans. Better Crystallization. Higher Sugar Yield.”
In sugar manufacturing, pan evaporators are critical for concentrating syrup and forming sugar crystals.
However, during operation, salts such as calcium carbonate, calcium sulfate, silica, and organic
impurities tend to deposit on heating surfaces. This scaling and fouling not only reduces heat transfer
efficiency but also leads to irregular crystallization, poor crystal quality, increased steam
consumption, and frequent cleaning shutdowns.
Technical Overview
Pan Evaporator Antiscalants are specially formulated process chemicals designed to inhibit scale
formation, control crystal growth, and maintain smooth operation of vacuum pans and evaporators. By
preventing deposits, they ensure uniform crystallization, brighter sugar, and maximum recovery.
Mode of Action:
Threshold Inhibition – Stops the nucleation of salts at supersaturation levels.
Crystal Modification – Alters the structure of scale-forming salts, making them soft, non-adherent, and
easy to remove.
Dispersion Effect – Keeps fine particles suspended, preventing hard scale deposits on heating surfaces.
Improved Crystallization – Ensures uniform crystal growth and improved product quality.
Applications:
Vacuum pan evaporators.
Crystallizers and concentrators.
Multiple-effect pan systems.
Minimizes process disruptions caused by non-sugar impurities.
Key Benefits
Minimizes scaling and fouling in pan evaporators.
IImproves heat transfer efficiency & steam economy.
Enhances crystal quality, size, and brightness.
Reduces downtime and acid cleaning frequency.
Increases pan capacity and sugar yield.
Extends equipment life & reduces maintenance cost.
Why Choose Our Pan Evaporator Antiscalants?
SOptimized formulations for sugar process conditions.
Effective at low dosages with maximum impact.
Compatible with other sugar processing chemicals.
Supported by technical expertise and on-site application guidance.
Conclusion:
Pan Evaporator Antiscalants are a vital solution for efficient sugar production, ensuring scale-free
evaporation, consistent crystallization, and higher profitability. By incorporating these advanced
formulations, sugar mills can achieve better efficiency, improved product quality, and reduced
operational costs.
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