Manufacturers, Exporters, Suppliers of Viscosity Reducer Liquid in India

“Optimize Fluidity, Enhance Crystallization, and Boost Centrifugal Efficiency.”

Innovacorp India manufactures a specialized Viscosity Reducer Liquid engineered to overcome the challenges of high-viscosity massecuites and syrups in sugar processing. High viscosity often hinders heat transfer, slows down pan boiling, and results in poor sugar crystal quality. Our advanced surfactant-based formulation reduces the internal friction and surface tension of heavy liquids, ensuring smooth process flow and improved exhaustion of final molasses.

Technical Overview: Improving Rheology & Heat Transfer

Our Viscosity Reducer works by modifying the rheological properties of high-brix massecuite. By reducing the surface tension between the sugar crystals and the mother liquor, it allows for better circulation in the vacuum pans. This leads to a higher Heat Transfer Coefficient (HTC), enabling the mill to achieve faster boiling cycles and reduced steam consumption.

Key Functions in Sugar & Heavy Liquid Processing

• Enhanced Pan Boiling: Significantly reduces the "strike time" by improving the mobility of massecuite during the final stages of boiling.
• Improved Crystallization: Facilitates uniform crystal growth and reduces the formation of "false grains" and conglomerates.
• Superior Centrifugal Performance: Improves the separation of molasses from sugar crystals in the centrifugal baskets, resulting in cleaner sugar and lower molasses purity.
• Power Consumption Reduction: Lower viscosity means reduced load on pumps, crystallizer motors, and centrifugal drives, leading to substantial energy savings.

Strategic Applications

• Low-Grade Massecuites (C-Boiling): Where high viscosity typically leads to poor sugar recovery and difficult handling.
• A & B Massecuites: To improve sugar brilliance and reduce wash-water requirements in centrifugals.
• Molasses Storage & Pumping: Easing the movement of heavy molasses through pipelines, especially in cooler temperatures.
• Crystallizers: Enhancing the exhaustion of sugar from the mother liquor during the cooling phase.

Performance Benefits for Modern Mills

• Higher Sugar Yield: Better exhaustion of molasses directly increases the overall Boiling House Recovery (BHR).
• Steam Economy: Faster boiling times translate to significant savings in process steam requirements.
• Consistent Product Quality: Produces sugar crystals with better luster, uniform size, and lower moisture content.
• Process Stability: Minimizes the risk of massecuite "seizing" or hardening in pipelines and crystallizers during power failures or shutdowns.

Why Choose Innovacorp Viscosity Reducer?

Developed at our GIDC Dahej facility, Innovacorp’s Viscosity Reducer Liquid is food-grade safe, thermally stable, and effective at extremely low dosages. Our technical experts provide onsite brix and viscosity analysis to optimize dosing rates, helping your mill achieve peak throughput even with difficult or high-fiber cane varieties.

Conclusion:
Innovacorp Viscosity Reducer Liquid is a vital tool for sugar mills aiming to optimize their boiling house performance. By mastering the science of surface tension reduction, we help you achieve faster production, higher yields, and superior sugar quality. Streamline your heavy liquid processing with Innovacorp’s expert rheology solutions.