Manufacturers, Exporters, Suppliers of Thickeners in India

Industrial Thickeners and Rheology Modifiers for Sugar Juice Clarification - Innovacorp India

Industrial Thickeners | Advanced Rheology & Clarification Aids

“Enhanced Viscosity – Improved Processing – Superior Product Quality.”

Innovacorp India manufactures high-performance Industrial Thickeners and rheology modifiers specifically designed to optimize the sedimentation and separation processes in sugar mills. During juice clarification and effluent treatment, the ability to control viscosity and promote rapid particle aggregation is vital. Our thickeners act as powerful bridging agents, ensuring that suspended solids are captured into dense, heavy flocs for faster settling and clearer supernatant juice.

Technical Overview: Molecular Weight & Charge Density

Our thickeners are formulated using advanced Polyacrylamide (PAM) technology and natural polymer derivatives. These Rheology Modifiers work by creating a three-dimensional network that traps fine impurities, increasing the effective mass of the sludge. This leads to superior Mud Compaction in the clarifier underflow, which is critical for reducing the volume of waste and maximizing the recovery of sucrose-rich filtrate.

Core Functions in Sugar Manufacturing

  • Enhanced Sedimentation: Increases the settling velocity of colloidal impurities, allowing for higher juice throughput even in overloaded clarifiers.
  • Viscosity Stabilization: Provides consistent flow characteristics in syrups and concentrates, preventing "slugging" in downstream evaporation stages.
  • Improved Solid-Liquid Separation: Enhances the efficiency of vacuum filters and centrifuges by creating porous but stable mud cakes.
  • Turbidity & Color Reduction: Effectively removes fine suspended solids that contribute to juice haziness and final sugar color.

Strategic Applications

  • Juice Clarification & Settling: Primary application for removing field soil, bagacillo, and organic non-sugars.
  • Syrup Polishing: Conditioning concentrated syrups to remove residual micro-precipitates before crystallization.
  • Vacuum Filter Stations: Acting as a filter aid to improve the dewatering performance of the rotary drum filters.
  • Effluent Treatment Plants (ETP): Thickening biological and chemical sludge for efficient mechanical dewatering in filter presses.

Performance Benefits for Sugar Mills

  • Higher Sugar Yield: Optimized mud compaction ensures less juice is lost in the discarded sludge, boosting Boiling House Recovery (BHR).
  • Reduced Chemical Demand: High-activity formulations achieve the desired thickening effect at significantly lower dosages than conventional starches.
  • Equipment Efficiency: Lower solids carry-over reduces the fouling rate of evaporator tubes and heat exchangers.
  • Consistent Quality: Ensures that the clarified juice meets the transparency standards required for high-grade Plantation White Sugar.

Why Choose Innovacorp India?

Produced at our GIDC Dahej manufacturing facility, Innovacorp’s Thickeners are tested for thermal stability and pH resilience. We offer specialized anionic, cationic, and non-ionic variants to match the specific zeta potential of your process juice. Our technical team provides onsite jar testing to determine the optimal polymer grade and dosing point for your mill's unique cane profile.

Conclusion:
Innovacorp Thickeners are an essential processing aid for modern sugar mills seeking operational excellence. By mastering the science of solid-liquid separation, we help you achieve faster processing, lower losses, and a superior final product. Enhance your clarification efficiency with Innovacorp’s expert thickening technology.

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